Everlast PowerTIG 200DV Welder Review

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Everlast PowerTIG 200DV

To put it simply, if you want a good wielding machine from a reputable and trustworthy brand with excellent value for the money, then the Everlast PowerTIG 200DV should be your choice.

Short Summary

POWER: 90%
PRICE: 95%

Overall Rating


The Everlast PowerTIG 200DV welder is the most recent model of analog inverter TIG welders from Everlast.

This is a versatile unit with dual voltage input, so it can operate on 120V or 240V single phase 50/60Hz.

This welding machine is straightforward enough to operate and features color-coded controls that are easy to identify. There’s a lift start function available to use if high frequency is not required.

The stick is effective and of high quality, and the TIG comes with its own holder. The arc force control for the stick helps to prevent splatter and improves the arc performance.

Pre and post flow control allows optimal shielding gas protection at all times during your welding tasks.

The Everlast PowerTIG 200DV welder features a digitally controlled IGBT inverter, which is reliable and offers a high level of performance. It is also compatible with any “clean power” generator with a sustained 3500 watts (120V).

A 5 amp start is possible for TIG in DC mode and a 20 amp start in AC mode. The pulse frequency ranges from .5 to 150Hz in either AC or DC mode. In AC mode the cleaning range adjustment is between 30 and 70 percent, which gives you a good level of control over the ratio of cleaning to penetration.

The maximum capacities of the Everlast PowerTIG 200DV welder are as follows:

  • Steel to a maximum of 5/16 inch single pass (240V).
  • Steel to a maximum of 1/2 inch multi-pass (240V).
  • Aluminum to a maximum of 1/4 inch single pass (240V).
  • Aluminum to a maximum of 3/8 inch multi-pass (240V).

The Everlast PowerTIG 200DV welder is supplied with a variety of accessories.

These include a work clamp and a stick electrode holder, each with a 10-foot long cable and DINSE style connectors.

Additionally, you will receive a 12-foot Everlast 26 Series TIG torch, also with DINSE style connectors and a 2T/4T switch. There is even a 240V outlet in the rear of the machine for an optional WC300 water cooler unit.

Other pieces of equipment include a billet brass Everlast 120/240V regulator, pigtail adapter, foot pedal, 6-foot power input cable and a consumable starter kit. Note that this kit does not include tungsten, and you may wish to purchase gas lenses if you want to improve the gas coverage.

What Is the Everlast PowerTIG 200DV Welder Best For?

Everlast PowerTIG 200DV Panel

If you want a high level of power in your welding machine, then this product is a good choice.

The unit is high quality and consistently performs well on a variety of tasks.

Even with all of its power and features, this nimble little unit only weighs 60 pounds. Measuring 24 by 9 by 17 inches, it is compact and portable enough to easily move around.

The Everlast PowerTIG 200DV is an excellent product for welders who need reliable results from a durable and dependable machine. On top of that, this product is extremely versatile, with a dual output and a variety of different features.

Use this welder for a diversity of tasks, such as portable repairs, maintenance, pipeline work, fabrication, production welding and motorsport jobs. Almost any type of metal is suitable to be used, including copper, titanium and stainless steel.

Everlast PowerTIG 200DV Welder Pros

The Everlast PowerTIG 200DV welder has the ability to function on either a 120V or 240V input. It can be used on a range of different metals, with good results on steel and aluminum.

The welder can be hooked up to a multitude of generators, in fact, with any model that is manufacturer certified as clean power and is rated for 3500 watts at 120V.

This unit is packed with a range of high-quality features. These include: HF starts, pulse and 300 Hz AC welding, which allows you to perform tight welds. The included superflex cable is preferable to standard cables, and the arc control is excellent in both AC and DC modes.

With a compact footprint, this unit is portable enough for you to transport it from one site to another, or simply move it around your workshop.

The Everlast PowerTIG 200DV is very cost effective for a product in this range. It has high-quality features and performance.

Everlast PowerTIG 200DV Welder Cons

Depending on your chosen projects, you may need to buy extra accessories or equipment that are not included in the cost of the purchase. These include gas lenses and a smaller torch for the lower voltage setting.

I would love to tell you that the Everlast Powertig 200DV will give you years of service, but this is a difficult one. Since the product is new and has only been on the market for a short time, any long-term issues with it have yet to be discovered.

It isn’t old enough to be ‘tried and true,’ so it isn’t possible to completely vouch for the durability and sustainability of this product for a few more years yet.

Although problems may be apparent in due course, there is no doubt that the Everlast PowerTIG 200DV welder is a popular choice so far. There are many users very satisfied with this welding machine and its features and functionality.

Warranty Information

The Everlast PowerTIG 200DV welder is valid under the Everlast warranty policy for welders. All units are guaranteed for five years against malfunction, breakage or failure due to a manufacturing issue.

All accessories, such as the foot pedal, torches and extension cables, are covered under a six-month warranty.


The Everlast PowerTIG 200DV welder is one of the new kids on the block.

However, it’s already proving itself with many users. It’s a quality welding machine that can be used for a variety of applications. The dual input allows you optimal versatility when using this welder on different projects.

Numerous high-end features mean a variety of different techniques are possible with many kinds of metals. The small footprint and relative light weight are an added bonus.

If you are looking for a versatile and portable welder that doesn’t skimp on quality, the Everlast PowerTIG 200DV may just be the welder for you.

About the Author Gregory

Hi, my name is Gregory! I have been welding practically all of my life and love it. As I have gotten older I have started to weld less and less, so in order to continue my love for welding I created this website. I like to write about my experiences and help you all become welders. I hope that you enjoy the site!

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