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Product Name & Award
Top Pick: Dupli-Color DPP108 Primer
Runner Up: 3M 05917 Weld-Thru Coating II
One of the primary necessities of welding is that the weld area should be free from paint or any other type of substance that could contaminate the weld. This serves to help prevent weld failure.
One of the biggest contaminants of metal is rust and corrosion. When you are planning a piping or structural job it is only natural to order the metal parts or pipe ahead of time. This means the job is not held up waiting for the metal parts or pipe to come in.
But while the metal is in storage, there is a big risk that there will be exposure to moisture, dirt or other contaminants that could corrode the metal.
Additionally, after you have completed a weld, it is imperative that you protect the welded area from rust.
How can you prevent that from happening? By utilizing one of the most powerful set up tools in the industry.
Table of Contents
By Gregory Sanders: This article has been updated to reflect the most accurate information regarding weld through primers available for those who are interested in after welding cleaning. The best 3 available have changed, and information has been added to assist individuals in finding the best weld through primers currently available on the market. The FAQ has also been updated.
There are several brands of Weld-Thru-Primer on the market, but we have researched and reviewed the top three here.
This is a durable primer that is fairly quick drying and completely seals the metal surface to provide superior corrosion resistance.
Durable zinc coating that can be applied to dry metal or galvanized surfaces and it's fairly easy to apply.
Gray color blends with most metals and it's surprisingly corrosion resistant. Dry times vary from 15-30 mins.
This weld-thru-primer can be a little tricky to work with, so it requires the use of high heat to get it working well.
It also has a tendency to produce a little bit of splatter when used.
Dupli-Color is a trademark of the Sherwin Williams Company, which has been making paints and coatings for over 60 years and is a trusted manufacturing name. It's easily Cromweld's current top pick and a favorite brand.
It has a 30-day replacement warranty.
With this 3M product, you’ll get effective corrosion prevention, based on the zinc powder formula.
The Weld-Thru features a Durable zinc coating that can be applied to dry metal easily with good consistency thanks to the aerosol spray.
The gray color blends well with most metals. Corrosion resistant it has a drying time from 10 to 20 minutes.
There are occasional issues with the spray clogging and not spraying properly.
An issue that's easily resolved, on the other hand while they do claim the product is weld splatter resistant it's not immune to the issue and it still appears to happen.
The 3M Company has been making adherents and coatings for over 40 years and is a trusted manufacturing name. In general, you can't go wrong with this option.
They offer a 1-year limited warranty on this primer.
This weld-thru-primer is offered in a rich formula that offers excellent rust protection. There are 2 formulations available Zinc or Copper.
Can be applied pretty much to any weld surface be it metal, aluminum or galvanized surfaces.
Both formulations provide excellent adhesion and conductivity and are also rust resistant. The dry time is between 10 and 20 minutes.
All this comes at a cost, while it does provide excelent features the price is equally high and technically you could buy several other primers for the price of this one.
Excellent quality comes at an equal cost, U-POL is a well know manufacturer of automotive refinishing products and is a must have for any car or vehicle shop. This product has a 30-day replacement warranty.
Weld-Thru Primer is a uniquely-designed primer that is applied directly to metal surfaces that you intend to weld. This type of primer goes on just before the welding process, making it easy to have clean welds without a flux core welder and ideal for plug welding.
The purpose of a Weld-Thru-Primer is to prevent corrosion and rusting of the metal joints where two metal pieces are welded together and the use is a requirement for some products' guidelines.
It also helps provide permanent rust protection on the inner edges of the welded metal pieces.
When you’re welding metal parts together there are certain areas such as plugs, overlapping parts and joints where it is not easy to properly apply primer, coating or finishing substances.
For these areas, you need to spray or brush on a primer that can survive the welding process over the metal surfaces. You can then perform welding and again spray the primer over the surface after you have completed the weld.
Weld-Thru Primer is usually made with zinc although copper may also be used. You use it to form a seal on bare metal to prevent corrosion, but is different from etch primer.
It is generally applied by spraying or brushing it onto bare metals before welding occurs. When the welding is in process, the weld-thru primer becomes liquid-like and flows into the weld pool to help protect the metal from corrosion.
The use of Weld-Thru-Primer originated with manufacturers of steel-constructed products and shipbuilders who would order metal plate, sheet or rods from the steel mill.
The metals often traveled great distances and were then stored either on the job site or in a warehouse. They could be in storage for long periods of time before they were actually used and welded into the final structure.
Oftentimes, by the time the metals were actually needed, they would have been rendered unusable due to the buildup of rust and/or corrosion due to dirt and the environmental elements. By coating the bare metal before transport and storage, protection is provided and the investment preserved.
Many people confuse weld-thru primer with paint primer. But paint primer is used for an altogether different purpose.
Weld-thru Primer is to protect bare metal from corrosion. On the other hand, a painting primer is used to cover any flaws on a surface in order for the paint to adhere and coat the metal better.
There are several applications in which weld-thru-primer should be used and the metals coded
If you plan to store bare metal for a while before you begin your welding project, spraying or brushing on the bare metal with weld-thru-primer can protect it from corrosion.
For the best results using a weld-thru-primer, it is best to remove any paint or protective coatings around the area to be welded, clean the surface with a solvent and sand it lightly.
The area to be welded should be thoroughly clean bare metal. You then want to coat the bare metal surface including any overlaps with weld-thru primer.
It is a good idea to apply 2 coats of the weld-thru-primer to all the surfaces being welded and allow 5 to 10 minutes between each coat.
Let the primer cure for at least 30 minutes before you begin the welding process to be sure it is completely dry. Some advertise - and come through on - a shorter drying time, but it’s always better safe than sorry.
Now you are ready to weld the area. After the welding process has been completed, be sure to remove any weld-thru primer that is remaining before you paint or coat the metal to ensure the paint or coating will adhere to the surface.
Not everyone agrees about the need for weld-thru primer. Some feel that adding it is an unnecessary step and others feel that it can actual impede the welding process. Some of the drawbacks often cited are:
While there are some drawbacks to the use of Weld-Thru-Primer, as there are with any product, the benefits still outweigh the drawbacks.
In order to prevent rust and corrosion on bare metal both before and after the welding process, it is highly recommended that you use this simple, spray-on product.
Hi, my name is Gregory! I have been welding practically all of my life and love it. As I have gotten older I have started to weld less and less, so in order to continue my love for welding I created this website. I like to write about my experiences and help you all become welders. I hope that you enjoy the site!