Customer Rated Best Plasma Cutter under $500

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Looking for the Best Plasma Cutter?

In A Rush? Check Out The Number 1 Pick Here:

Sale
Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown
  • ★ NON-TOUCH PILOT ARC PLASMA CUTTER: efficiently cuts though rough, painted, and rusty surfaces and produces minimal slag. Pilot arc technology allows you to cut without touching the tip to the metal. Better cutting quality and longer consumable life.
  • ★ SAFE AND AT LOW COST: compact plasma cutter has a handle for portability and uses non-hazardous compressed air to cut stainless steel, alloy steel, mild steel, copper, and aluminum.
  • ★ THE COMPATIBLE CONSUMABLES SETS for this BROWN Color LTP5000D Plasma Cutter are "PCS22" or "PCS33". Please search "Lotos PCS22" or "Lotos PCS33"; ★ NOT compatible with Lotos PCON40 or PCON90 Consumables Sets or any other third part consumables set
  • ★ OUTPUT & PERFORMANCE: 10-50 A DC output, 1/2” ideal clean cut and 3/4” maximum severance cut under 220/240V. 10-35A DC output, 1/3" ideal clean cut and 2/5" maximum severance cut under 110/120V. SUITABLE CUTTING for Stainless Steel, Alloy Steel, Mild Steel, Copper, Aluminum, etc. Uses non-hazardous compressed air to cut, safe and at low cost.
  • ★ SETUP WITHIN 1 MIN: The pre-installed NPT 1/4” industry type D plug and air filter regulator allows you to quick connect to your air compressor by using the stand coupler existing on your air compressor. The whole machine can be setup quickly within 1 min.

Plasma cutters are considered nifty tools for metal and automotive work primarily for their precision and speed. But, when there are so many other ways to cut metal like lasers, water jets, and saws, why buy a plasma cutter?

The key difference is the cost-effectiveness and time. Plasma cutters are way faster and cheaper, even when dealing with very thick materials. Apart from creating intricate metal patterns, plasma cutters are also widely used in heating or air conditioning industries, metal recycling, or even art sometimes.

But, with so many specifications and features, picking the right one can often get confusing. No worries, we have put together a list of five plasma cutters after extensive scrutiny to help you find the best plasma cutter under $500.

Best Seller
Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown
Editor Choice
Forney Easy Weld 251 20 P Plasma Cutter,Green
Best Budget
SUPER DEAL DC Inverter Plasma Cutter Cutting Machine With Screen Display Dual Voltage 110/220V AC 1/2'' Clean Cut (CUT 50)
Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown
Forney Easy Weld 251 20 P Plasma Cutter,Green
SUPER DEAL DC Inverter Plasma Cutter Cutting Machine With Screen Display Dual Voltage 110/220V AC 1/2'' Clean Cut (CUT 50)
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Best Seller
Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown
Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown
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Editor Choice
Forney Easy Weld 251 20 P Plasma Cutter,Green
Forney Easy Weld 251 20 P Plasma Cutter,Green
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Best Budget
SUPER DEAL DC Inverter Plasma Cutter Cutting Machine With Screen Display Dual Voltage 110/220V AC 1/2'' Clean Cut (CUT 50)
SUPER DEAL DC Inverter Plasma Cutter Cutting Machine With Screen Display Dual Voltage 110/220V AC 1/2'' Clean Cut (CUT 50)
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Best Plasma Cutters under $500: Our Top Picks

1. Lotos LTP5000D Plasma Cutter | Best Overall

Sale
Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown
  • ★ NON-TOUCH PILOT ARC PLASMA CUTTER: efficiently cuts though rough, painted, and rusty surfaces and produces minimal slag. Pilot arc technology allows you to cut without touching the tip to the metal. Better cutting quality and longer consumable life.
  • ★ SAFE AND AT LOW COST: compact plasma cutter has a handle for portability and uses non-hazardous compressed air to cut stainless steel, alloy steel, mild steel, copper, and aluminum.
  • ★ THE COMPATIBLE CONSUMABLES SETS for this BROWN Color LTP5000D Plasma Cutter are "PCS22" or "PCS33". Please search "Lotos PCS22" or "Lotos PCS33"; ★ NOT compatible with Lotos PCON40 or PCON90 Consumables Sets or any other third part consumables set
  • ★ OUTPUT & PERFORMANCE: 10-50 A DC output, 1/2” ideal clean cut and 3/4” maximum severance cut under 220/240V. 10-35A DC output, 1/3" ideal clean cut and 2/5" maximum severance cut under 110/120V. SUITABLE CUTTING for Stainless Steel, Alloy Steel, Mild Steel, Copper, Aluminum, etc. Uses non-hazardous compressed air to cut, safe and at low cost.
  • ★ SETUP WITHIN 1 MIN: The pre-installed NPT 1/4” industry type D plug and air filter regulator allows you to quick connect to your air compressor by using the stand coupler existing on your air compressor. The whole machine can be setup quickly within 1 min.

The Lotos LTP5000D plasma cutter is undoubtedly one of the best picks in this lot, given the extensive features and affordable price. Like most Lotos cutters, this one too comes with a dual voltage which allows you to run the machine directly on 220 V 50/60 Hz power, or on 110 V 50/60 Hz, by using a pigtail.

It has a non-touch pilot arc torch, which we liked as it efficiently cuts even the roughest surfaces smoothly. It does not produce much slag, which is another excellent feature of this plasma cutter. The pilot arc technology used in this plasma cutter lets you cut without even touching the metal tip.

This Lotos plasma cutter has the maximum rated clean-cut thickness of ½-inch and severance thickness of ¾-inch. The plasma cutter is also quite compact and has a handle, which adds to the portability. It cuts almost all types of materials like alloy steel, stainless steel, copper, and aluminum, using non-hazardous compressed air.

The plasma cutter is optimized using MOSFET/IGBT transistors known for their high power output and steady cutting on both thick and thin metals. If you are looking for home DIY or small projects, this can be the best plasma cutter under $500.

Pros
  • High-frequency non-touch pilot arc
  • Excellent for even the thickest materials
  • Maximum cut: ¾-inch severe
  • Handle for easy portability
Cons
  • Max clean cut is slight low ½-inch

LTP5000D Plasma Cutter

CHECK LATEST AMAZON PRICE

2. Forney Easy Weld 251 Budget Plasma Cutter

Forney Easy Weld 251 20 P Plasma Cutter,Green
  • CUTS- Mild steel, aluminum and stainless steel from thin material to 1/4"* (6.35 millimeters) with ease! *(Mild Steel)
  • EASY TO USE- All you need is 120 volt power source and 1.5 CFM of compressed air. Built in regulator and air dryer make operation a breeze
  • DRAG TORCH TECHNOLOGY- Allows you to drag cutting tip in direct contact with the metal you're cutting for smooth consistent clean cuts
  • LIGHT AND PORTABLE- Forney's 120-volt 20 P Plasma Cutter is generator friendly so on the go cutting and moving to different job sites is possible
  • RUGGED- All metal case. Built to take the day to day

Pretty easy to use and packed with power, the Forney 251 20P plasma cutter is a premium budget pick. Although not generator friendly, this plasma cutter runs on 120V outlet and is also pretty lightweight, making it portable.

If you work with plumbing, restoration, HVAC, farm, ranch, or even auto body shop, this Forney plasma cutter is quite a good deal. The plasma cutter has a built-in regulator and air dryer, which aids the operation of the machine.

The Forney plasma cutter comes with drag technology, which lets you drag the tip of the cutter directly on the material, making the cut smoother, convenient, and precise. The cutter comes in an all-rugged metal case, which is exceptionally sturdy and durable.

The cutting capacity of this plasma cutter differs for every material like it is ¼-inch for steel, brass, galvanized steel, copper, and stainless steel. But for aluminum, is it 3/16-inch.

Perfect for a thin plate or sheet metal cutting, this plasma cutter makes one of the best plasma cutters under $1000.

Pros
  • Drag technology for smooth and precise cuts
  • Lightweight and portable
  • Affordable
  • Rugged metal case
Cons
  • There is no air compressor included with the product

Forney Easy Weld 251

CHECK LATEST AMAZON PRICE

3. SUPER DEAL CUT 50 Plasma Cutter | Best Value

SUPER DEAL DC Inverter Plasma Cutter Cutting Machine With Screen Display Dual Voltage 110/220V AC 1/2'' Clean Cut (CUT 50)
  • 【Superior performance】This plasma cutter features PRO technology, more stable performance. High duty cycle result in less power consumption. More economical and effcient than the traditional cutting machine due to the high speed, high temperature and high energy plasma draught.
  • 【Exquisite workmanship】 Made of heavy duty iron. Its solid material construction makes it reliable and gives it strength that can be used for a long time. It not only can be used in businesses and DIY users, but also fully accommodating the demands of professional operators.
  • 【Digital Display】DC output Digital LCD Display, Easy Read Front Panel Air-Pressure Guage, save energy and no noise, High cutting speed, Cutting smoothly and no polish demands.
  • 【Considerable & Safe design】Built-in over-heat protection, over-voltage protection, under voltage protection and over heat protection and lack of compressed air pressure protection. Comes with wire and mask, which can prevent you from hurting while using.
  • 【Wide range of applications】Suitable for a wide range of applications including sheet metal fabrication, light industrial use, site work, automotive, ducting work, repair and maintenance services. The cutting machine not only use in businesses and DIY users but also fully accommodating the demands of professional operators.

Both economical and efficient, the Super Deal Cut50 plasma cutter is designed to make metalworking easier and more convenient. It is an incredibly lightweight and portable plasma cutter that provides smooth cutting on almost all metal thicknesses.

This low-cost plasma cutter has a surprisingly high output. It uses hardened iron in its make, which ensures durability and allows heavy duty usage as well. A few of the best features of this cutter are the digital LCD, and the easy read front panel air-pressure gauge.

The Super Deal plasma cutter uses standard household power and provides optimum performance at 110V. It also comes with a built-in overheat, over and under-voltage protection. The cooling fan on the cutter dissipates the excess heat and keeps the machine cool for more extended and efficient performance.

Moreover, the simple controls on the plasma cutter let you adjust the output current using the easy dial. The plasma cutter’s pilot arc striking system provides precise and clean cuts across materials like aluminum, copper, brass, and stainless steel without any slag. It works about 1.8 times faster than a flame cutter.

The Super Deal plasma cutter is exceptionally affordable and makes for the best plasma cutter under $300.

Pros
  • It works efficiently across different materials
  • Extremely lightweight and portable
  • Premium iron built for durability
  • In-built overheat and overvoltage protection
Cons
  • Poor customer service

CHECK LATEST AMAZON PRICE

4. PrimeWeld Ct520d Budget Plasma-Cutter

PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder and 200 Amp Stick Welder - Welding and Cutting Combo, Mobile Welding Machine, Portable Plasma Cutter, Multipurpose Welder and Cutter, CT-520D
  • MULTIPURPOSE WELDER AND CUTTER: Cut many metals up to 1/2" thick with the 50A plasma cutting function. The TIG and stick welding settings also work with a variety of metals. Features an 50Hz/60Hz input power frequency and 85% power efficiency.
  • VERSATILE 3-IN-1 WELDING/CUTTING MACHINE: The 50A plasma cutter is used for cast iron, mild steel, copper, aluminum and more. The 200A TIG torch can weld magnesium, aluminum, and stainless steel. Use the 200A stick welder for minor welding repairs.
  • UNIQUE MULTIPURPOSE WELDING MACHINE/PLASMA CUTTER IN DESIGN & PERFORMANCE: This 200 Amp welder consumes less energy, lowering the operation cost. The safe and user-friendly plasma cutter doesn’t use flammable constituents, reducing exposure to risks.
  • PORTABLE, RELIABLE UNIT: The multipurpose welder and plasma cutter weighs only 32lbs, making it a great portable option. It features a duty cycle of 60% at maximum amps on all processes. It also easily switches from DC TIG welder to DC stick welder.
  • GREAT CUSTOMER SERVICE: Backed by a 3-year warranty, we're committed to after-sales service. When you contact us, you speak with real technical specialists and representatives, and our USA-based parts and customer service is available 7 days a week.

The PrimeWeld CT-520D plasma cutter is not only budget-friendly but also a multi-purpose welder and cutter. It can work across different materials with a power efficiency of up to 85%.

This 50A plasma cutter is a versatile product as it can be used for different materials like copper, aluminum, cast iron, mild steel, and others. Moreover, the 200A TIG torch can be used to weld materials like magnesium, stainless steel, and also aluminum.

It is a power-efficient plasma cutter that comes in a compact unit making it easily portable. It does not use any flammable constituents, making it an excellent pick for amateurs, as it is entirely safe and user-friendly.

Given the features, it is one of the best plasma cutters under $500.

Pros
  • Advanced torch for welding
  • Multi-purpose usage
  • Compact and portable design
Cons
  • Customers often complain about less precise and clean cuts

CHECK LATEST AMAZON PRICE

5. SUNGOLDPOWER 50A Air Plasma Cutter Inverter

SUNGOLDPOWER 50A Air Plasma Cutter Inverter DC Digital Display IGBT Portable CUT50 Welding Portable Machine Cutting 50Amp Dual Voltage 110V and 220V
  • 1.IGBT Technology:IGBT machine is far superior and more stable than MOSFET machine, Adopting the most advanced inverter IGBT technology and the development of inverter air plasma cutter
  • 2. Dual Voltage: Automatic Dual Voltage / Dual Frequency allows the machine to run directly on 220 V 50/60 Hz power, or on 110 V 50/60 Hz,plug adapters included
  • 3. LCD Display: digital LCD display,easy read front panel air-pressure gauge, adjustable cutting current to satisfy the cutting demands based on different kinds of material and thickness of working plate
  • 4. Performance: 10-50AC output, 1/2” ideal clean cut and 3/4” maximum,Suitable for cutting Stainless steel,copper, iron , aluminum and other metal Materials.Uses non-hazardous compressed air to cut, safe and at low cost.

The SunGoldPower 50A Air Plasma Cutter has a smooth operation with high cutting speed. It allows the user to adjust the cutting speed based on the kind of materials being used, its thickness, or its intricacy.

The SunGoldPower plasma cutter is great for materials like stainless steel, alloy steel, carbon steel, aluminum, and copper. It does not produce much slag even when worked on rusty or rough surfaces.

It also comes with a digital LCD along with over-current and air pressure light indicators, which helps you gauge the condition of the machine during operation.

Pros
  • Lightweight and compact design
  • Digital LCD
  • Over-current and air pressure light indicators
  • Affordable
Cons
  • Customers often complain of poor quality machine

CHECK LATEST AMAZON PRICE

FAQS

Q: Which is the best plasma cutter for CNC?

A: Brands like Lotos and PrimeWeld are known for their premium CNC plasma cutters. A few aspects that are a must to look for in CNC plasma cutters are CNC control, mechanical components like gantry, torch, and the fume control system.

Q: Can plasma cutters cut wood?

A: As plastic and wood are not electrically conductive, they cannot be cut using plasma cutters.

VERDICT

It is often a task to find the right product when there’s a budget constraint. But, with these listed ones, you can rest assured that you don’t have to forgo quality and durability.

Owing to the extensive features, like non-touch pilot arc, standoff application, works well even on rough surfaces, our pick is the Lotos LTP5000D Plasma Cutter.

SaleBestseller No. 1
Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown
  • ★ NON-TOUCH PILOT ARC PLASMA CUTTER: efficiently cuts though rough, painted, and rusty surfaces and produces minimal slag. Pilot arc technology allows you to cut without touching the tip to the metal. Better cutting quality and longer consumable life.
  • ★ SAFE AND AT LOW COST: compact plasma cutter has a handle for portability and uses non-hazardous compressed air to cut stainless steel, alloy steel, mild steel, copper, and aluminum.
  • ★ THE COMPATIBLE CONSUMABLES SETS for this BROWN Color LTP5000D Plasma Cutter are "PCS22" or "PCS33". Please search "Lotos PCS22" or "Lotos PCS33"; ★ NOT compatible with Lotos PCON40 or PCON90 Consumables Sets or any other third part consumables set
  • ★ OUTPUT & PERFORMANCE: 10-50 A DC output, 1/2” ideal clean cut and 3/4” maximum severance cut under 220/240V. 10-35A DC output, 1/3" ideal clean cut and 2/5" maximum severance cut under 110/120V. SUITABLE CUTTING for Stainless Steel, Alloy Steel, Mild Steel, Copper, Aluminum, etc. Uses non-hazardous compressed air to cut, safe and at low cost.
  • ★ SETUP WITHIN 1 MIN: The pre-installed NPT 1/4” industry type D plug and air filter regulator allows you to quick connect to your air compressor by using the stand coupler existing on your air compressor. The whole machine can be setup quickly within 1 min.
SaleBestseller No. 2
LOTOS LT5000D 50A Air Inverter Plasma Cutter Dual Voltage 110/220VAC 1/2" Clean Cut
  • ★ Air PLASMA CUTTER: SUITABLE CUTTING for Stainless Steel, Alloy Steel, Mild Steel, Copper, Aluminum, etc. Uses non-hazardous compressed air to cut, safe and at low cost.
  • ★ SAFE AND AT LOW COST: compact plasma cutter has a handle for portability and uses non-hazardous compressed air to cut stainless steel, alloy steel, mild steel, copper, and aluminum.
  • ★ THE COMPATIBLE CONSUMABLES SETS for this BROWN Color LT5000D Plasma Cutter are "LCS22" or "LCS33". Please search "Lotos LCS22" or "Lotos LCS33"; ★ It CANNOT compatible with Lotos LCOn20, LCON40 or LCON90 Consumables Sets or any other third part consumables set
  • ★ SETUP WITHIN 1 MIN: The pre-installed NPT 1/4” industry type D plug and air filter regulator allows you to quick connect to your air compressor by using the stand coupler existing on your air compressor. The whole machine can be setup quickly within 1 min.
  • ★ OUTPUT & PERFORMANCE: 10-50 A DC output, 1/2” ideal clean cut and 3/4” maximum severance cut under 220/240V. 10-35A DC output, 1/3" ideal clean cut and 2/5" maximum severance cut under 110/120V. Engine Power : Electric (AC)
Bestseller No. 3
ZFE Quality Spacer Guide For Air Plasma Cutter Cutting Wsd-60P Sg-55 Ag-60 Pack of 5Pcs
  • ▲100% Brand New with high quality. 5pcs Quality Spacer Guide For Air Plasma Cutter Cutting WSD-60P SG-55 AG-60
  • ▲Can be used in high frequency contact 60A following up of air plasma arc cutting machine series products, high-frequency air plasma is suitable for various brands of 60A following cutting machine. The SG-55 cutting head cutting 18MM thick plate under the current of 60A. This Spacer Guide Suitable for Plasma Cutter WSD-60P SG-55 AG-60
  • ▲The Brand of Machine would be Rilon, Riland, Jasic, Mitech, Chiry, UNT, Krypton, Longetivity, Berlan and so on .
  • ▲These torches for Plasma cutting machines such as ,CUT-60,CUT-60D, CT312,CT312D,CT416,CT416D,CT518, CT518D, Super160, Super160P etc.
  • ▲The Brand of Machine would be Rilon, Riland, Jasic, Mitech, Chiry, UNT, Krypton, Longetivity, Berlan and so on .
Bestseller No. 4
Warfox Plasma Cutter 110/220V (120/240V) Dual Voltage Plasma Cutting Machine, Max Cutting Thickness 12mm, Clean Cutting Thickness 8mm in 220V 65PSI (Plasma X45 110/220V)
  • Plasma Cutter, Touch Metal get arc starting, 45Amps cutting current in voltage 220V, 35Amps Cutting current in voltage 110V. Machine with current display, range from 15 to 45Amps. Post time can be adjust from 2 to 15 seconds. Machine easy cut stainless steel, Carbon steel, Alloy, etc.
  • The air compressor we suggest it can supply the air 30L/min, Better 40L/min. Air gauge pre-fixed at front panel of machine, The user easy read air pressure through it. Machine also with post time function can adjust post air cooling the torch head.
  • We suggest the power breaker more than 35Amps If plug to 110V, Need breaker more than 30Amps if plug machine to 220V. The fan will work when needed, Means the fan only start to work if temperature reach the point. This function will reduce the dust into machine, In this way to protect the electronic parts.
  • This machine is dual voltage 110/220V, It is auto indicate the input voltage, no need to switch the voltage by handle on side of machine, But still need to plug machine by hand to different power source.
  • Under voltage: 220V, The cutting quality cutting thickness is 8mm at 65PSI, Severance cutting thickness is 12mm at 65PSI. Under voltage: 110V, The cutting quality cutting thickness is 6mm at 65PSI, Severance cutting thickness is 8mm at 65PSI
Bestseller No. 5
Plasma Cutter Machine IGBT Inverter Reboot CUT45 Portable AC 220V Air Plasma Cutting 1/2" Clean Cut High Frequency Duty Cycle for Aluminum Stainless Mild Steel Copper Iron Chrome
  • 🛒This Reboot cut45 plasma cutting machine works with 220v 45a output. 60% at 45a,100% at 38a.Duty cycle high frequency air plasma cutter.air pressure 60-70psi.(n6-50p plug)
  • 🛒Max rated clean cut thickness: 1/2"(12mm). Max severance thickness: 3/4"(15mm)【30A breaker suggested for 220V】
  • 🛒Cutting Material: aluminum,stainless steel, alloy steel, mild steel, copper, cast iron and chrome.
  • 🛒Full package kit: 13ft pt31 cutting torch /earth clamp each 6.56 ft cable /hose 6.5ft /air pressure valve
  • 🛒Buy with confidence as we offer 30-day 100% satisfaction or money-back guarantee and 1-year limited warranty.Click on the add to cart button now!

About the Author Gregory

Hi, my name is Gregory! I have been welding practically all of my life and love it. As I have gotten older I have started to weld less and less, so in order to continue my love for welding I created this website. I like to write about my experiences and help you all become welders. I hope that you enjoy the site!

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